PROCESS CONTROL SYSTEMS

ADVANCING MANUFACTURING WITH AUTOMATION

Building, improving, or maintaining control systems requires deep knowledge of complex control systems and client service.  Whether you’re ramping up semiconductor production to keep up with demand or assembling highly-regulated medical devices, you need an experienced automation partner you can trust to minimize production downtime and deliver a robust, flexible process control system on-time and on-budget.

PROCESS CONTROL SERVICES

Grow your business with stellar process control. We excel at delivering cutting-edge control systems tailored to the needs of industries like life sciences, semiconductors, food and beverage, among others. With a team of seasoned automation experts, we provide comprehensive solutions—from electrical design to process automation and cybersecurity. Our holistic approach ensures seamless project execution, minimizing downtime and maximizing efficiency. We are committed to delivering robust, reliable systems that adhere to the highest industry standards, ensuring your operations run smoothly and securely. Our turnkey services provide low-maintenance automation, allowing you to focus on what you do best.

 

PLC + SCADA PROGRAMMING

Our PLC + SCADA programming services ensure seamless automation and control of your industrial processes. We excel in HMI/SCADA programming, ensuring intuitive and efficient human-machine interfaces. From system design to start-up and validation, we ensure your control systems are robust, reliable, and compliant with industry standards, enhancing operational efficiency and reducing downtime.

Hallam’s PLC & SCADA programming services include:

  • GAMP Specification Development
  • Control System Design
  • PLC/PAC/DCS Programming
  • HMI/SCADA Programming
  • System Installation
  • Start-Up and Validation
PLC SCADA Programming 2025-1

 

MANUFACTURING INTELLIGENCE

Our manufacturing intelligence services enhance productivity and help you maintain a competitive edge by leveraging your data. We provide a variety of development and integration services to capture and analyze critical process data. Gain actionable insight through reports and dashboards, while data analytics help you optimize processes, reduce costs, and improve decision-making through operational efficiency.

Hallam-ICS’s manufacturing intelligence services include:

  • Database Design and Integration
  • Historian Installation and Configuration
  • Application Development
  • Reports and Dashboards
  • Data Analytics
  • Front Office Systems Integration (e.g., SAP)
  • Manufacturing Execution System (MES) Development and Deployment
  • Overall Equipment Efficiency (OEE)
  • 21 CFR Part 11 Applications
Manufacturing Intelligence

 

INSTRUMENTATION + CALIBRATION

Our instrumentation and calibration services provide precise control and measurement solutions for your processes. With turnkey solutions, our experts handle installation and calibration, delivering a thorough equipment turnover package to ensure product quality through accurate measurements, reliable performance, and compliance with industry standards.

Hallam-ICS’s instrumentation + calibration services include:

  • Main Instrument Vendor
  • Instrument + Valve Specification
  • Procurement, Receiving + Bench Testing
  • Installation
  • Calibration
  • Equipment Turnover Package
Instrumentation Calibration

 

UL CONTROL PANEL FABRICATION

Our UL control panel fabrication services cover everything from design to production. We perform rigorous factory acceptance testing to ensure panels meet the highest standards of quality and safety. With expertise in process control, power distribution, and monitoring, our custom-fabricated panels are designed to enhance operational efficiency and safety.

Hallam-ICS’s UL control panel fabrication services include:

  • UL Control Panel Design
  • UL Control Panel Fabrication
  • Factory Acceptance Testing

Our panel certifications include UL508A, UL698A, and UL NNNY.

Panel Fab.jpg

 

OPERATIONAL TECHNOLOGY (OT) NETWORKING + CYBERSECURITY

Our operational technology (OT) networking and cybersecurity services safeguard your infrastructure. We design and implement secure networking solutions that protect your systems from cyber threats and ensure reliable communication across all devices.  By securing your OT environment, we help you maintain continuous operations, protect sensitive data, and comply with regulatory requirements, providing peace of mind and operational resilience.

Our OT networking + cybersecurity services include:

  • OT Network Design + Configuration
  • OT Network Troubleshooting and Discovery
  • OT Networking + Cybersecurity Auditing
  • Remediation Services
  • On-going Monitoring + Support
Cyborsecurity OT-IT Networks 3

WHY HALLAM-ICS?

Providing Turnkey Process Control Systems

Our tailored approach allows us to serve as an extension of your team to deliver turnkey process control systems. We will design, build, and program a system you can use on day one with minimal downtime. We've handled turnkey projects from $250k-$25M.

30+ Years of Automation Expertise

With more than three decades of process control experience, we’ve helped hundreds of clients improve their production throughput with process automation systems. From control system integration to calibration and manufacturing intelligence, our process control services will optimize your operations.

Deep Technical and Process Knowledge

At Hallam-ICS, our comprehensive understanding of manufacturing processes and our deep technical knowledge allow us to tailor automation solutions to your needs. We take an unbiased approach and recommend only the best technology platform for your application.

Providing Safe Solutions

Our team has a comprehensive understanding of UL, NEC, NFPA, and ACGIH safety requirements. Whether your facility is a non-hazardous environment or Class 1 Div 1, we provide factory monitoring and control system panels that prioritize the safety of your personnel and operations.

RELATED RESOURCES

Explore our library of resources to learn more about our exceptional engineering solutions in a variety of applications.

OEE

CASE STUDY

Overall Equipment Effectiveness System

Upgrading obsolete
WHITE PAPER - Upgrading Obsolete Control System While Keeping Plant Running
Download
S88 guide
WEBINAR - Introduction to Batch Processing with S88
On-Demand
Keys to successful instrumentation project_LI (2)
WHITE PAPER - Keys to Successful Instrumentation Project
Download
PlantPAx WP thumb
WHITE PAPER - Programming with Rockwell Automation PlantPAx
Download

SUCCESS WITH HALLAM-ICS

Clients across industries benefit from our engineering expertise, responsiveness, and project management.

“Professional, responsive, flexible, knowledgeable, and your team understands the needs and criticality of our business.”
- Senior Engineer, Semiconductor Manufacturer
“Hallam-ICS has been our system integrator for 25+ years and are top notch.”
- Special Projects Engineer, Municipality
“Always ready to help when we need them.”
- Senior Automation Engineer, Specialty Chemical Manufacturer
“Hallam-ICS is extremely easy to work with. They help make my job easier and the project go so much smoother.”
- Electrical Engineer, Performance Materials Manufacturer
“Hallam ICS Team members are personable, knowledgeable, flexible, and committed.”
- Owner, Process Piping Specialty Contractor
“Working with Ray and the team from Hallam-ICS was the best experience I have had.”
- Automation Engineer, Specialty Materials Manufacturer

OUR TAILORED APPROACH

Whether you are a semiconductor manufacturer, life sciences company, or industrial plant, our tailored approach ensures that our solutions are perfectly aligned with your unique requirements and timeline.  At Hallam-ICS, our approach is rooted in a culture that values collaboration, meticulous attention to detail, and an unwavering commitment to safety.  Our team’s engineering expertise and ability to tailor our services to different industries and needs sets us apart, making us a trusted partner in achieving your operational goals.

We follow our proprietary CODES™ process — COMMUNICATIONS, OVERSIGHT, DOCUMENTATION, EXPECTATIONS, and SCHEDULE — to deliver exceptional project quality and consistency. Each project starts with a comprehensive discovery phase, when we gather critical information about your needs and milestones to develop a customized project plan that ensures seamless execution. Throughout the project, we maintain open lines of communication and provide detailed documentation, ensuring that every phase is meticulously managed. Our commitment to technical excellence, combined with our robust customer service, guarantees a successful project outcome and an exceptional customer experience.

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Maximize Your Throughput

Talk to us today to discuss your goals for process control.

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