INDUSTRIAL PROCESS
HELPING CLIENTS IMPROVE OPERATIONS
We engineer solutions for Industrial Process facilities. Greenfield or retrofit, we take the time to ask questions and understand your objectives. Our approach, combined with in-depth knowledge of production processes and various equipment, result in solutions that turn new clients into repeat clients.









SPECIALTIES
Hallam-ICS engineers are the hands-on type who are most comfortable walking down a system or talking with an operator to gain valuable insight into a process before recommending solutions. This “boots on the ground” approach leads to cost effective and practical solutions that might have been missed otherwise.
Equipment Layout & Specification
Facility, Utility, & Process Systems
Material Handling
Dust Collection & Combustible Dust Safety
Batch, Continuous, Discrete Processing
Process Evaluation & Optimization
Power Distribution
PLCs, Automation, & Instrumentation
Arc Flash Study & Electrical Safety
Overall Equipment Effectiveness (OEE)
Machine Design & Fabrication
Code Analysis & Compliance
Let us know how we can help you solve your problems.
SOLUTIONS FOR INDUSTRIAL PROCESS
Industrial facilities typically have two kinds of problems – those that hurt PROFITABILITY, and those that pose a SAFETY risk. Whether you need to increase production, reduce waste, or improve safety, our engineers leverage their industrial experience to help solve your problems.
PROCESS ENGINEERING
PROCESS ENGINEERING
MECHANICAL ENGINEERING
MECHANICAL ENGINEERING
ELECTRICAL ENGINEERING
ELECTRICAL ENGINEERING
PROCESS AUTOMATION & CONTROLS
PROCESS AUTOMATION & CONTROLS
COMBUSTIBLE DUST SAFETY
COMBUSTIBLE DUST SAFETY
PROCESS ENGINEERING
Safety is our Ethos. Our process engineering services focus on safe processes and workplaces. Whether material is solid, liquid, or gas, toxic, corrosive, or flammable, we store, distribute, and dispose of your process streams in a safe and controlled manner. We specialize in designing efficient, and scalable process systems, specifying and procuring equipment, and supporting smooth integration through commissioning and startup support.
Our process engineering services include:
- Heat and/or Mass Balance complete with Process Flow Diagrams (PFD’s), Piping & Instrumentation Diagrams (P&ID’s)
- Equipment Specification including Bid Solicitation, Analysis, & Recommendations
- Process evaluation & optimization including Equipment Capacity Review, Identify Bottlenecks and Identify & Evaluate Options for Improvement
- Dust Hazard Analysis (DHA)

MECHANICAL ENGINEERING
Crucial for manufacturing operations, our engineers focus on improving integrated systems and optimizing complex processes.
Our mechanical engineering services include:
- Equipment Installation, Replacements, Upgrades, & Plant Expansions
- Detailed Design of Utilities, Material Handling, & Air Systems
- Machine & Custom Equipment Design, Modifications & Improvements for Special Applications
- Combustible Dust Hazard Mitigation for Code & Safety Compliance

ELECTRICAL ENGINEERING
Our design, implementation, and maintenance programs of the electrical systems within industrial plants, especially with continuous production processes, ensure reliable power delivery to machinery, automation systems, and critical process controls.
Our electrical engineering services include:
- Low & Medium Voltage Power Distribution including Transformers, MCC design & specification, Switchgear design & specification, Protective relaying
- AC & DC Drives & Controls Arc Flash Studies, Mitigation, & Safety Training
- Substation SCADA - PLC’s & Level 2+ Control Code & Safety Compliance

PROCESS AUTOMATION AND CONTROLS
Our PLC + SCADA programming services ensure seamless automation and control of your industrial processes. We excel in HMI/SCADA programming, ensuring intuitive and efficient human-machine interfaces. From system design to start-up and validation, we ensure your control systems are robust, reliable, and compliant with industry standards, enhancing operational efficiency and reducing downtime.
Hallam’s PLC & SCADA programming services include:
- GAMP Specification Development
- Control System Design
- PLC/PAC/DCS Programming
- HMI/SCADA Programming
- System Installation
- Start-Up and Validation

COMBUSTIBLE DUST SAFETY
If you have combustible dust in your facility, you need specialized technical knowledge to protect your employees and facility from the hazards of dust fires, flash fires, and explosions. From navigating the complex codes and standards, to interfacing with code authorities and insurers, our team of experts can support you every step of the way.
Our combustible dust safety services include:
- Dust Hazard Analysis
- Enhanced DHA Services
- Mitigation
- Dust Collection Systems

SUCCESS WITH HALLAM-ICS
Often called on to solve the most complicated challenges in a facility, Hallam-ICS is known for breaking down the barriers to improvement and success with engineered solutions.










CASE STUDY
Mechanical Engineering Support

CASE STUDY
Overall Equipment Effectiveness

CASE STUDY
Process Control System

CASE STUDY
Process Control for Sort Centers

CASE STUDY
Support Projects World-wide

CASE STUDY
WasteWater Re-piping

CASE STUDY
Anaerobic Digester Installation

CASE STUDY
Talc Ore Processing
RELATED RESOURCES
Explore our library of resources to learn more about our exceptional solutions for industrial process applications.

Upgrading Your Obsolete Control System While Keeping Your Plant Running

The Comprehensive Guide to Dust Hazard Analysis and OSHA Compliance
OUR TAILORED APPROACH
Whether you are an industrial processing plant, in an energy, power & fuels industry, a semiconductor manufacturer, or a mining operation, our tailored approach ensures that our solutions are perfectly aligned with your unique requirements and timeline. At Hallam-ICS, our approach is rooted in a culture that values collaboration, meticulous attention to detail, and an unwavering commitment to safety. Our team’s engineering expertise and ability to tailor our services to different industries and needs sets us apart, making us a trusted partner in achieving your operational goals.
We follow our proprietary CODES™ process—COMMUNICATIONS, OVERSIGHT, DOCUMENTATION, EXPECTATIONS, and SCHEDULE—to deliver exceptional project quality and consistency. Each project starts with a comprehensive discovery phase, when we gather critical information about your needs and milestones to develop a customized project plan that ensures seamless execution. Throughout the project, we maintain open lines of communication and provide detailed documentation, ensuring that every phase is meticulously managed. Our commitment to technical excellence, combined with our robust customer service, guarantees a successful project outcome and an exceptional customer experience.
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