Increase Production, Reduce Waste, Improve Safety

INDUSTRIAL PROCESS

HELPING CLIENTS IMPROVE OPERATIONS

We engineer solutions for Industrial Process facilities. Greenfield or retrofit, we take the time to ask questions and understand your objectives. Our approach, combined with in-depth knowledge of production processes and various equipment, result in solutions that turn new clients into repeat clients.

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BIOMASS & BIOFUELS
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CHEMICALS & PLASTICS
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PULP & PAPER
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BUILDING PRODUCTS
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ENERGY & POWER
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STEEL & METALS
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CEMENT
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MINING & MINERALS
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WOOD PELLETS

SPECIALTIES

Hallam-ICS engineers are the hands-on type who are most comfortable walking down a system or talking with an operator to gain valuable insight into a process before recommending solutions. This “boots on the ground” approach leads to cost effective and practical solutions that might have been missed otherwise.

Let us know how we can help you solve your problems.

SOLUTIONS FOR INDUSTRIAL PROCESS

Industrial facilities typically have two kinds of problems – those that hurt PROFITABILITY, and those that pose a SAFETY risk. Whether you need to increase production, reduce waste, or improve safety, our engineers leverage their industrial experience to help solve your problems.

PROCESS ENGINEERING

Safety is our Ethos. Our process engineering services focus on safe processes and workplaces. Whether material is solid, liquid, or gas, toxic, corrosive, or flammable, we store, distribute, and dispose of your process streams in a safe and controlled manner.  We specialize in designing efficient, and scalable process systems, specifying and procuring equipment, and supporting smooth integration through commissioning and startup support.

Our process engineering services include:

  • Heat and/or Mass Balance complete with Process Flow Diagrams (PFD’s), Piping & Instrumentation Diagrams (P&ID’s)
  • Equipment Specification including Bid Solicitation, Analysis, & Recommendations
  • Process evaluation & optimization including Equipment Capacity Review, Identify Bottlenecks and Identify & Evaluate Options for Improvement
  • Dust Hazard Analysis (DHA)
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MECHANICAL ENGINEERING

Crucial for manufacturing operations, our engineers focus on improving integrated systems and optimizing complex processes.

Our mechanical engineering services include:

  • Equipment Installation, Replacements, Upgrades, & Plant Expansions
  • Detailed Design of Utilities, Material Handling, & Air Systems
  • Machine & Custom Equipment Design, Modifications & Improvements for Special Applications
  • Combustible Dust Hazard Mitigation for Code & Safety Compliance
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ELECTRICAL ENGINEERING

Our design, implementation, and maintenance programs of the electrical systems within industrial plants, especially with continuous production processes, ensure reliable power delivery to machinery, automation systems, and critical process controls.

Our electrical engineering services include:

  • Low & Medium Voltage Power Distribution including Transformers, MCC design & specification, Switchgear design & specification, Protective relaying
  • AC & DC Drives & Controls Arc Flash Studies, Mitigation, & Safety Training
  • Substation SCADA - PLC’s & Level 2+ Control Code & Safety Compliance
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PROCESS AUTOMATION AND CONTROLS

Our PLC + SCADA programming services ensure seamless automation and control of your industrial processes. We excel in HMI/SCADA programming, ensuring intuitive and efficient human-machine interfaces. From system design to start-up and validation, we ensure your control systems are robust, reliable, and compliant with industry standards, enhancing operational efficiency and reducing downtime.

Hallam’s PLC & SCADA programming services include:

  • GAMP Specification Development
  • Control System Design
  • PLC/PAC/DCS Programming
  • HMI/SCADA Programming
  • System Installation
  • Start-Up and Validation
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COMBUSTIBLE DUST SAFETY

If you have combustible dust in your facility, you need specialized technical knowledge to protect your employees and facility from the hazards of dust fires, flash fires, and explosions. From navigating the complex codes and standards, to interfacing with code authorities and insurers, our team of experts can support you every step of the way.

Our combustible dust safety services include:

  • Dust Hazard Analysis
  • Enhanced DHA Services
  • Mitigation
  • Dust Collection Systems
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SUCCESS WITH HALLAM-ICS

Often called on to solve the most complicated challenges in a facility, Hallam-ICS is known for breaking down the barriers to improvement and success with engineered solutions.

"The response to our company needs is exceptional. The employees are very professional and extremely knowledgeable. I can not say enough good things about the customer support."
- Manufacturer of Chocolate and Cocoa Products
“Love working with Hallam-ICS!”
- Operations Specialist, Life Sciences Client
"Great field supervision, smooth documentation flow.”
- President, Commercial Flooring Specialists
"Expertise on explosivity, code requirements, and testing evaluation. Responsive and a true pleasure to work with. Hope to work again with Hallam-ICS.”
- Manager, Engineering Company

RELATED RESOURCES

Explore our library of resources to learn more about our exceptional solutions for industrial process applications.

OUR TAILORED APPROACH

Whether you are an industrial processing plant, in an energy, power & fuels industry, a semiconductor manufacturer, or a mining operation, our tailored approach ensures that our solutions are perfectly aligned with your unique requirements and timeline. At Hallam-ICS, our approach is rooted in a culture that values collaboration, meticulous attention to detail, and an unwavering commitment to safety. Our team’s engineering expertise and ability to tailor our services to different industries and needs sets us apart, making us a trusted partner in achieving your operational goals.

We follow our proprietary CODES™ process—COMMUNICATIONS, OVERSIGHT, DOCUMENTATION, EXPECTATIONS, and SCHEDULE—to deliver exceptional project quality and consistency. Each project starts with a comprehensive discovery phase, when we gather critical information about your needs and milestones to develop a customized project plan that ensures seamless execution. Throughout the project, we maintain open lines of communication and provide detailed documentation, ensuring that every phase is meticulously managed. Our commitment to technical excellence, combined with our robust customer service, guarantees a successful project outcome and an exceptional customer experience.

FROM OUR BLOG

Stay updated with the latest insights, trends, and expert engineering advice on our blog.

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