Accelerate & Scale Without Impacting Production

SEMICONDUCTORS

HELPING SEMICONDUCTOR CLIENTS ACCELERATE & SCALE

Hallam-ICS specializes in control systems and engineering solutions for hazardous materials and clean environments, having partnered with semiconductor companies for the last 35 years, from engineering base builds and tool installations to control solutions for chemical management and toxic gasses.

35+

Years Serving Semiconductor Clients

>100

Semiconductor Clients

$250M

In Completed or In-Progress Projects

SPECIALTIES

The path to opening a new fab quickly or improving operations in an existing fab requires significant domain knowledge in the hazards and processes of semiconductor production. 

Let us apply our knowledge and expertise on your next project.

SOLUTIONS FOR SEMICONDUCTORS

We understand the unique needs of the semiconductor industry and, like our clients, we hold firm to a “no defect” policy in our designs and installations.

PROCESS ENGINEERING

Safety is our Ethos. Our process engineering services focus on safe processes and workplaces. Whether material is solid, liquid, or gas, toxic, corrosive, or flammable, we store, distribute, and dispose of your process streams in a safe and controlled manner.  We specialize in designing efficient, and scalable process systems, specifying and procuring equipment, and supporting smooth integration through commissioning and startup support.

Our process engineering services include:

  • Process Hazard Analysis/Failure Mode Effects Analysis (PHA/FMEA)
  • Dust Hazard Analysis (DHA)
  • Code Reviews/Code Consulting
  • Ultra-pure Water Systems
  • Hazardous Production Material (HPM) Distribution
  • Process Exhaust
  • Cryogenics
  • Instrumentation Procurement and Delivery
  • Commissioning, Validation & Startup Support
Engineering - Process-1

MECHANICAL ENGINEERING

Efficient Design and Efficient Operation. Our Mechanical engineering team delivers HVAC designs for office spaces to ISO-5 and beyond, including state of the art energy recovery systems and energy efficient sequences of operation, in some of the most challenging locations.

Our mechanical engineering services include:

  • HVAC – industrial ventilation, heating and cooling plants
  • Precision Temperature and Humidity control for critical environments
  • Plumbing and Fire Protection
  • Cleanrooms to ISO-5/ Class 100
  • Hazardous Exhaust Systems
  • Laboratory Ventilation Systems
  • Piping – Steam, Chilled Water, Compressed Air, Refrigeration
  • Energy Modeling
OnSemi

ELECTRICAL ENGINEERING

Providing comprehensive solutions for power distribution, motor controls, and advanced lighting systems, our electrical engineering systems ensure optimal performance. We prioritize safety and efficiency through detailed coordination studies, short circuit analysis, and arc flash studies, tailored to meet the unique demands of your facility.

Our electrical engineering services include:

  • Site-wide Utility Upgrades
  • Electrification Studies
  • Electrical Power Distribution
  • Classified Area Analysis and Design
  • Motor Controls
  • Energy Efficiency upgrades
  • Lighting and Lighting Control
  • Daylight Harvesting
  • Coordination Studies
  • Short Circuit Analysis
  • Arc Flash Studies
  • Electrical Systems Analysis
  • Lightning Protection
  • Harmonics Mitigation
GF-1

PROCESS CONTROL INTEGRATION

We excel at delivering cutting-edge control systems tailored to the needs of semiconductor manufacturers and research facilities.  We collaborate to deliver solutions that range from  bulk and specialty gas equipment and distribution, to hazardous gas monitoring systems, to liquid chemical distribution, air pollution control, compressed air and failure modeling.

Our process control services include:

  • Control System Design
  • PLC Programming
  • HMI and SCADA Development
  • Process Automation Integration
  • Batch Process Control
  • Legacy System Upgrades
  • Data Acquisition and Analytics
  • Commissioning and Start-Up Support
  • Validation
Process Control

 

TOXIC GAS MONITORING & CONTROLS

Our Toxic Gas safety platforms can be adapted to ongoing changes in Hazardous Production Material (HPM) gas targets and materials, allowing your R&D to thrive in a safe facility.

Our toxic gas monitoring services include:

  • Studies, System Audits & Reviews
  • Code Reviews & Requirements Definition
  • System Design & Layout
  • System Requirements Definition
  • Equipment Specification & Recommendation
  • Panel Fabrication
  • Systems Integration & Installation
  • Construction Management
  • Information Management
  • Commissioning & Start-up
toxic gas monitoring

SUCCESS WITH HALLAM-ICS

Often called on to solve the most complicated challenges in a facility, Hallam-ICS is known for breaking down the barriers to improvement and success with engineered solutions.

“Knowledge and communication skills.”
- Controls Engineer, Semiconductor Manufacturing
“Hallam is an expert partner in the difficult subject of toxic gas monitoring.”
- Director - Energy, Advanced Research
"My project manager is very happy with Hallam at our Fab in NY.”
- Vice President of Global Project Management, Semiconductor Manufacturing
"Professional, responsive, flexible, knowledgeable, and your team understands the needs and criticality of our business.”
- Project Manager, Semiconductor Manufacturing

RELATED RESOURCES

Explore our library of resources to learn more about our exceptional solutions for semiconductor applications.

Frequently Asked Questions

What are semiconductor engineering and automation solutions?

Semiconductor engineering and automation solutions are the facility, utility, safety, and control systems that keep fabs and clean environments stable and scalable—especially where hazardous materials and precision conditions are involved. Hallam-ICS supports base builds and tool installs with engineering and controls for chemical management and toxic gases.

How do engineering services support semiconductor fabs and cleanrooms?

Engineering services support semiconductor facilities by designing and upgrading the infrastructure behind uptime and yield—cleanroom HVAC, utilities, electrical distribution, and hazardous exhaust/ventilation. Hallam-ICS helps teams ramp and expand without impacting production by delivering buildable designs and practical startup support.

What role does process control play in semiconductor manufacturing?

Process control connects fab utilities and safety systems to PLC/SCADA so teams can monitor, alarm, trend, and respond in real time. Hallam-ICS integrates control solutions that improve reliability and visibility for critical systems tied to production continuity.

What is FMCS in a semiconductor facility?

FMCS (Facility Management Control System) is the control layer that monitors and manages facility utilities and conditions that impact cleanroom stability and production continuity. Hallam-ICS designs and integrates FMCS architectures with alarming, trending, and reliability built in.

What is a toxic gas monitoring system (TGMS) and why do fabs use it?

A TGMS detects hazardous gases and triggers defined safety actions to protect personnel and operations. Hallam-ICS provides TGMS studies, audits, requirements definition, system design/layout, panel fabrication, integration/installation, and commissioning/startup support for semiconductor environments.

How can semiconductor projects ensure safety and code compliance?

Safety and compliance start with defining requirements early, designing to applicable codes/standards, and verifying system performance through testing and commissioning—especially for toxic gases, chemical management, and high-risk utility systems. Hallam-ICS supports requirements definition and verification so projects stay inspection-ready and operationally reliable.

Why choose a turnkey partner for semiconductor engineering and controls?

Turnkey delivery reduces handoff risk between engineering, controls, and startup. Hallam-ICS can provide one coordinated team across engineering, process control integration, toxic gas monitoring, and commissioning/startup—helping fabs move faster with fewer gaps and less rework.

 

Has your firm successfully worked on similar semiconductor projects?

Yes. Hallam-ICS has over 35 years of experience serving semiconductor clients, more than 100 semiconductor clients, and $250M in completed or in-progress projects. We also extensive experience in the field of toxic gas monitoring systems.

 

Not sure what applies to your fab or tool install?

If you share your project type (base build, expansion, or tool install), hazard profile (chemicals/toxic gases), and timeline, the Hallam-ICS team can recommend the right engineering, controls, and safety scope—then map a clear path to budget and schedule.

 

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OUR TAILORED APPROACH

Whether you are a semiconductor manufacturer, life sciences company, or industrial plant, our tailored approach ensures that our solutions are perfectly aligned with your unique requirements and timeline. At Hallam-ICS, our approach is rooted in a culture that values collaboration, meticulous attention to detail, and an unwavering commitment to safety. Our team’s engineering expertise and ability to tailor our services to different industries and needs sets us apart, making us a trusted partner in achieving your operational goals.

We follow our proprietary CODES™ process—COMMUNICATIONS, OVERSIGHT, DOCUMENTATION, EXPECTATIONS, and SCHEDULE—to deliver exceptional project quality and consistency. Each project starts with a comprehensive discovery phase, when we gather critical information about your needs and milestones to develop a customized project plan that ensures seamless execution. Throughout the project, we maintain open lines of communication and provide detailed documentation, ensuring that every phase is meticulously managed. Our commitment to technical excellence, combined with our robust customer service, guarantees a successful project outcome and an exceptional customer experience.

FROM OUR BLOG

Stay updated with the latest insights, trends, and expert engineering advice on our blog.

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