MECHANICAL, ELECTRICAL + PROCESS ENGINEERING
As partners in innovation and efficiency, we help clients achieve operational excellence while meeting industry standards. We have expert knowledge of production processes such as batching, mixing, pasteurization, packaging, and clean-in-place (CIP) systems, as well as an understanding of sanitary design principles to prevent contamination.
Hallam-ICS MEP engineering services include:
- Process System Design
- Equipment Specification
- Clean-in-Place System Design
- Power Distribution
- HVAC – industrial ventilation, heating and cooling plants
- Building Electrical Systems Design
PROCESS CONTROLS
Our PLC + SCADA programming services ensure seamless automation and control of your industrial processes. We excel in HMI/SCADA programming, ensuring intuitive and efficient human-machine interfaces. From system design to start-up and validation, we ensure your control systems are robust, reliable, and compliant with industry standards, enhancing operational efficiency and reducing downtime.
Hallam-ICS PLC and SCADA services include:
- GAMP Specification Development
- Control System Design
- PLC/PAC/DCS Programming
- HMI/SCADA Programming
- System Installation
- Start-Up and Validation
- Automation with Batch/S88
- Facility Management Systems
- Plant PAx Systems
COMMISSIONING & VALIDATION
We utilize our specialized engineering, control integration, and regulations expertise to test, validate and document systems to ensure that designs and implementations adhere to stringent safety, hygiene GMP standards.
Our commissioning & validation services include:
- HVAC and Control Systems
- Electrical Power Distribution
- Lighting
- Regulatory Compliance
- Computer System Validation
- Computer Software Assurance
- Automated System Validation
- Equipment and Instrument Validation
COMBUSTIBLE DUST SAFETY
If you have combustible dust in your facility, you need specialized technical knowledge to protect your employees and facility from the hazards of dust fires, flash fires, and explosions. From navigating the complex codes and standards, to interfacing with code authorities and insurers, our team of experts can support you every step of the way.
Our combustible dust safety services include:
- Dust Hazard Analysis
- Enhanced DHA Services
- Mitigation
- Dust Collection Systems
MANUFACTURING INTELLIGENCE
Our manufacturing intelligence services enhance productivity and help you maintain a competitive edge by leveraging your data. We provide a variety of development and integration services to capture and analyze critical process data. Gain actionable insight through reports and dashboards, while data analytics help you optimize processes, reduce costs, and improve decision-making through operational efficiency.
Hallam-ICS’s manufacturing intelligence services include:
- Database Design and Integration
- Historian Installation and Configuration
- Application Development
- Reports and Dashboards
- Data Analytics
- Front Office Systems Integration (e.g., SAP)
- Manufacturing Execution System (MES) Development and Deployment
- Overall Equipment Efficiency (OEE)
- 21 CFR Part 11 Applications
CASE STUDY
Ignition SCADA Programming
CASE STUDY
Wet Process Control System
CASE STUDY
Automated Recipe Interface
CASE STUDY
Non-Dairy Equipment Installation
CASE STUDY
New Manufacturing Facility
CASE STUDY
Overall Equipment Effectiveness
CASE STUDY
Packaging Line Isolation
CASE STUDY
Plant-wide control system re-commissioning
The Comprehensive Guide to Dust Hazard Analysis and OSHA Compliance
Upgrading Your Obsolete Control System While Keeping Your Plant Running
Designing for Plastic Pipe Expansion
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